
Full-service Additive Manufacturing job shop providing design, prototyping and production manufacturing services for titanium alloy (Ti6Al4V or Ti64) parts.
We use state-of-the-art electron-beam melting (EBM) to 3D print Ti64 by powder bed fusion (PBF). We operate GE/Colibrium Additive EBM-PBF machines with a maximum part dimension of 15".
Titanium alloyed with 6% Aluminum and 4% Vanadium (Ti64) optimizes the strength and ductility of titanium. This is the most common alloy making up >90% of all titanium part manufacturing. Ti64 has four times (4x) the yield strength of 316 stainless steel (SS) but is almost half the weight. It also provides double the strength-to-weight ratio of 6061 Aluminum. Hardness is between SS and hardened tool steel. Ti64 is chemically inert, corrosion resistant and bio-compatible. It retains full strength at high temperatures up to 750° Fahrenheit (F). It is a premium material ideal for critical aerospace, automotive, and defense components as well as implants.
Ti64 is an exceptional material for applications where strength, reliability and weight are important. However, it is hard and costly to machine from stock. Additive manufacturing Ti64 yields finished parts with minimal material waste and can form complex geometries beyond the possibilities of conventional machining.
EBM-PBF uses high-energy electrons accelerated at 60,000 volts to heat Ti64 to its melting point at 3,000° F. The fusion is performed in a high vacuum chamber at the top of a powder bed maintained just below 750° F so that the printed parts are annealed in-situ resulting in stress-relieved parts with minimal distortion, >99.9% density and wrought-like material strength.

We offer complimentary DfAM services and consulting. Let us help you decide if Ti64 and EBM-PBF are the right fit for your parts.

We specialize in manufacturing Ti6Al4V (Ti64) by electron beam melting powder bed fusion (EBM-PBF). We do one thing, exceptionally well!

To complement the state-of-the-art EBM-PBF tool, a full suite of conventional (CNC) machining tools and processes are available for finish work including drilling, tapping, boring, etc.

We offer standard heat treatments for Ti64 Class A, B, D, E & F parts. Custom thermal processing available on request.

Ti64 is chemically and biologically inert so many applications don't require surface treatment. For the rest, we offer media blasting, electro-polishing, acid pickling, and anodization processes to achieve desired surface roughness and/or color.

We offer rapid prototyping services with fast turnaround as well as contract manufacturing delivering precision parts on schedule.

We helped the customer redesign a structural bracket for additive manufacturing and optimize the strength-per-weight while maintaining target safety factors for the load condition.
Print Dimensions: 261 x 115 x 105 mm
Part Volume / Weight: 94 cc / 415 grams
Number of parts: 2
Cost per part: $2000

We worked with a suppressor manufacturer to optimize their design with Additive Manufacturing. Through a series of build and test cycles, they reduced the weight and increased suppression to outperform everything on the market.
Part Dimensions (mm): 110 Long x 35 Dia.
Part Volume / Weight: 17cc / 75 grams
Customer's estimated retail cost: $500

We have started a collaboration with a local non-profit manufacturing prosthetic limbs for kids. We have designed and printed our first prototype of titanium fingers. We have tested this prototype to support more than 30 pounds on a single digit. (Plastic pre-print shown in background)
Assembled dimensions: 11 x 16 x 90 mm
Part Volume / Weight: 3.5 cc / 15 grams
Estimated donation: $75
We are in process of getting ISO9001 Certified and expect this to be completed in Q4 2026.
We are in process of getting AS9100 Certified and expect this to be completed in Q1 2027.
We will be ITAR Registered beginning Q4 2026
We have started our CMMC journey with a goal of being CMMC Level 2 self-certified by Q2 2027.
Submit an inquiry, schedule a consultation or submit CAD to print today!
1255 Belle Ave unit 176, Winter Springs, FL, USA
We use cookies to analyze website traffic and optimize your website experience. By accepting our use of cookies, your data will be aggregated with all other user data.