
We use state-of-the-art electron-beam melting (EBM) to 3D print titanium alloys (Ti6Al4V) by powder bed fusion (PBF). We operate GE/Colibrium Additive EBM-PBF machines with a maximum part dimension of 15" (380mm).
Titanium alloyed with 6% Aluminum and 4% Vanadium (Ti64) optimizes the strength and ductility of titanium. This is the most common alloy making up >90% of all titanium part manufacturing. Ti64 has double the tensile strength of 316 stainless steel (SS) but is half the weight. It also provides 50% better strength-per-weight than 6061 Aluminum. Hardness is between SS and hardened tool steel. Ti64 is chemically inert, corrosion resistant and bio-compatible. It retains full strength at high temperatures up to 800 degrees (F). It is a premium material ideal for critical aerospace, automotive, and defense components as well as implants.
Ti64 is an exceptional material for applications where strength, reliability and weight are important. However, it is hard and costly to machine from stock. Additive manufacturing Ti64 yields finished parts with minimal material waste and can form complex geometries beyond the possibilities of conventional machining.
EBM-PBF uses high-energy electrons accelerated at 60,000 volts to heat Ti64 to its melting point at 3,000 degrees F. The fusion is performed in a high vacuum chamber at the top of a powder bed maintained just below 800F so that the printed parts are annealed in-situ resulting in stress-relieved parts with minimal distortion, >99.9% density and wrought-like material strength.

We offer complimentary DfAM services and consulting. Let us help you decide if Ti64 and EBM-PBF are the right fit for your parts.

We specialize in manufacturing Ti6Al4V (Ti64) by electron beam melting powder bed fusion (EBM-PBF). We do one thing, exceptionally well!

To complement the state-of-the-art EBM-PBF tool, a full suite of conventional (CNC) machining tools and processes are available for finish work including drilling, tapping, boring, etc.

We offer standard heat treatments for Ti64 Class A, B, D, E & F parts. Custom thermal processing available on request.

Ti64 is chemically and biologically inert so many applications don't require surface treatment. For the rest, we offer sand blasting, electro-polishing, acid pickling, and anodization processes to achieve desired surface roughness and/or color.

We offer rapid prototyping services with fast turnaround as well as contract manufacturing delivering precision parts on schedule.

We helped the customer redesign a structural bracket for additive manufacturing and optimize the strength-per-weight while maintaining target safety factors for the load condition. The result was a superior part than they could machine and weld by conventional methods.

Final part after removing support material and blasting. Ready for inspection, delivery and installation.

We conduct hi-resolution optical scanning for GD&T to ensure part dimensions conform the the CAD specifications and tolerances.

We helped the customer redesign a structural bracket for additive manufacturing and optimize the strength-per-weight while maintaining target safety factors for the load condition. The result was a superior part than they could machine and weld by conventional methods.

Final part after removing support material and blasting. Ready for inspection, delivery and installation.

We conduct hi-resolution optical scanning for GD&T to ensure part dimensions conform the the CAD specifications and tolerances.

We picked our favorite articulated dragon and printed it in Ti64. Finally, one the kids won't break!
We worked with a customer to optimize their suppressor design for additive manufacturing and realized all-Ti64 suppressors weighing <3.5 oz. We perform printing, finish machining and surface treatment for this customer.
We are developing Ti64 structural prosthesis to provide sturdy, lightweight parts for a local non-profit.
We are in process of getting ISO9001 Certified and expect this to be completed in Q4 2026.
We are in process of getting AS9100 Certified and expect this to be completed in Q1 2027.
We will be ITAR Registered beginning Q3 2026
We have started our CMMC journey with a goal of being CMMC Level 2 self-certified by Q1 2027.
Submit an inquiry, schedule a consultation or submit CAD to print today!
1255 Belle Ave unit 176, Winter Springs, FL, USA
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